I post these when ever I see anyone inquiring about LeSabre longevity, Not to discourage owning the LeSabres, I really like these cars.
1a.
The 4T65e transmission (not peculiar to the LeSabre) has issues which can be worked around to help them to have a longer life.
- I installed a separate cooler for the transmission. It's controversial if these help the trans last longer but I think they do and its not difficult to install. One member mentioned that he likes to install a three way thermostatic valve on the cooling lines to bypass the external cooler when the transmission oil is cool. I've not done this as of yet but something to consider.
- I installed a 'TransGo Shift Kit 4T65E' shift kit. More specifically, I only installed stronger 1-2 & 2-3 accumulator springs & piston travel limits (both are accessible through the pan. I recommend taking a little extra time to carefully make those two pistons fit well & float freely. These are not difficult to install, you just need to take your time and be organized.
- I prefer to spend a little extra and install a pan with a drain plug. If you go with an aftermarket gasket, be sure to place a flat washer under the head of each pan bolt (to compensate for the aftermarket gasket being thinner than the OEM metal core gasket and the threads are not continuous on the bolts). The OEM gasket does not need the flat washers.
All the above can be done on a Saturday.
- After the shift kit is installed, I prefer to use tuning software like Jet, HPT or EFILive (I prefer Jet) and fine tune the transmission shift points and shift timing and if needed, I may increase the upshift torque reduction values to achieve really good shifts.
1b.
This won't be an issue for your 04. After about 11-12/03, the 4th gear hub splines were hardened on the 4T65e. Before then (97-11/03), the 4T65e teeth were not hardened and would eventually strip, loosing 4th gear. This happened on my 2000 and I went into the PCM program and turned off 4th and ran on 1-2-3+TCC which still was a good driver since the final gear ratio on these cars is a high gear ratio.
2.
The rear air shocks will eventually leak. I used to replace the air shocks but this last time, I paid $10 more for a set of spring loaded shocks. I pulled the compressor fuse (under the back seat) and left the compressor & pneumatic lines in place. This way, if the next owner prefers the air suspension system, it's all in place. After trying the spring loaded shocks, I've decided this is the style that I prefer, so I will convert my other (2) LeSabre's when they inevitably start to leak. Either rear shock type are easy to install.
Update: I'm about 6 months with the spring assist rear shocks and I still like them. Not quite as soft of a ride but I'm fine with them.
3.
The dreaded 00-05 LeSabre dash-pad issue. There is a definite downside which is the dash pad will come unglued from the plastic frame its glued to, once it detaches, it's not pretty to look at but it doesn't really hurt anything functionally (but it really does look bad). I have a 2003, 2004 & 2005. I've removed the dash pad on all (3) and drilled holes along the length of the front edge (where it will come unglued) and installed short self tapping screws (rivets also work well, there is room for either). After doing that, it will never detach.
Here are a couple of helpful video links for R&R the dash pad & installing rivets (again short self tapping screws worked fine for me). If GM had wrapped the vinyl around the edge of the plastic support frame and used a little more adhesive, it probably would have not been a problem but they all fail.