5.0MX5
Member
- Joined
- Jan 27, 2019
- Messages
- 61
- Reaction score
- 26
- Points
- 18
- Buick Ownership
- 1998 Park Avenue, 2001 Park Avenue, 2005 Park Avenue
I've removed '98 PA hvac mode actuator assembly. Due to the actuating arm shafts splines being dang near welded to the actuator it was necessary to remove the entire assembly along with the actuator motor. This required removal of the dreaded and much cursed 4th screw at the 1:00 position of the 4 screw fastener set. After many hours spread over a few days I finally stumbled upon a simple, fast way to deal with the 4th screw.
In frustration and since I do have a '01 parts car behind the shop, after many hours I resorted to trying with brute force, to pull and break free the assembly secured by the 4th screw. No luck, the nylon or whatever it is assembly was stronger than my 73 year old self. That process caused the inner two pieces to be bent away from the HVAC housing by a couple of inches and the 4th screw plastic mounting was visible. There was just enough room to slide a set of channel lock pliers up and grab the 4th screw mounting plastic at the furtherest point from the HVAC doghouse housing and squeeze. This caused the plastic tab to snap under the screw head and the thing fell apart. Eazy peazy, just a matter then of pulling it all away from the housing, taking it the vice and using a 1/4" diameter drift to separate the actuator motor from the rest of the assembly.
Now in all the above process I did not take a single picture. When I separated the two inner pieces from the housing the 3 actuation arms fell off and onto the floor. No problem I thought, it'll be obvious how they go back. Well, this morning that wasn't the case, a bad 73 year old back, and shoulders make it no fun trying to get these things back in place properly.
Does anyone have a illustration on how the three white plastic arms go? My two volume factory shop manual set is no help. A few years ago it'd have been easy me thinks, today not so much.
Thanks, Ronnie
In frustration and since I do have a '01 parts car behind the shop, after many hours I resorted to trying with brute force, to pull and break free the assembly secured by the 4th screw. No luck, the nylon or whatever it is assembly was stronger than my 73 year old self. That process caused the inner two pieces to be bent away from the HVAC housing by a couple of inches and the 4th screw plastic mounting was visible. There was just enough room to slide a set of channel lock pliers up and grab the 4th screw mounting plastic at the furtherest point from the HVAC doghouse housing and squeeze. This caused the plastic tab to snap under the screw head and the thing fell apart. Eazy peazy, just a matter then of pulling it all away from the housing, taking it the vice and using a 1/4" diameter drift to separate the actuator motor from the rest of the assembly.
Now in all the above process I did not take a single picture. When I separated the two inner pieces from the housing the 3 actuation arms fell off and onto the floor. No problem I thought, it'll be obvious how they go back. Well, this morning that wasn't the case, a bad 73 year old back, and shoulders make it no fun trying to get these things back in place properly.
Does anyone have a illustration on how the three white plastic arms go? My two volume factory shop manual set is no help. A few years ago it'd have been easy me thinks, today not so much.
Thanks, Ronnie