• This section is for help and assistance with 2018 and NEWER Buick Regals. If you need assistance with a 2011-2017 Buick Regal, CLICK HERE. If you need assistance with a 2010 or older Buick Regal, CLICK HERE. This notice may be dismissed by clicking the X in the right corner.
  • Car enthusiast? Join us on Cars Connected! iOS | Android | Desktop

Joining the rear diff club

So I took my 2020 Regal GS Sportback with 48K to the dealer for whining noise when turning, took them 3 hours to diagnose and they are oredering/replacing the rear differential under warranty hopefully they will have it done in a week or so once parts arrive.
 
So I took my 2020 Regal GS Sportback with 48K to the dealer for whining noise when turning, took them 3 hours to diagnose and they are oredering/replacing the rear differential under warranty hopefully they will have it done in a week or so once parts arrive.
Jealous of the dealership competence.
What's the status on your repair? Are/were parts available?

Sorry for the long post that follows, but since I'm joining the club I figure I'll document the process.

On June 27th I made a 2:30pm reservation with a Rick Hendrick dealership via the GM Service website. I arrived at the service department about 15 minutes early and the guy at the counter couldn't find my reservation. I pulled up the confirmation email to show him the details.

His response: "Oh, yeah, our systems don't work with GM systems."
I questioned this illogical statement, and ultimately he more-or-less explained that 'Hendrick is one of the largest GM dealers in the US, and as such we don't have to play by Corporate rules.' Interesting relationship.
Also, if that's the case, it'd be helpful if GM removed Hendrick from the online service scheduling portal.

I asked if there was any chance of my car being looked at that afternoon. He laughed and said "Ahh, no. No chance."
I asked about making an appointment, he gave me a date a couple of weeks out when I would be traveling, so I declined that date. Ultimately we found a day in mid-July that would work for me. Then came the best part. I'll paraphrase slightly:

Him: There will be a $250 diagnostic fee and we will need the car all day.​
Me: It will take you about 30 feet of driving to hear the noise...​
Him: The technicians find the problem, and with "noises" {ed. he made the air quote gesture} it usually takes awhile.​
Me: Fair enough. It's a CPO car with a 100k powertrain warranty. Do I still pay the $250 fee?​
Him: You pay the fee because usually these "noise problems" {ed. air quote gesture, again} are something that isn't covered. Just yesterday we had some lady in hear complaining of a noise. It turned out to be rocks behind her license plate. If the noise you have is actually covered by warranty, you wouldn't pay the fee.​
Me: You charged someone $250 to clean rocks out from behind their license plate?​
Him: She didn't figure it out for herself...​

I thanked him for the explanation of the process and left.

After returning from my trip, I made an appointment at the only other GM dealership franchise in my area. I've had awful experiences with them before, but at least I can walk to work from the dealership. The appointment was today at 8am. (The Hendrick dealership is clear on the other side of the city. I was willing to give them one shot to avoid the dealership that now has my car. Hendrick missed their one shot. Badly.)

I drop the car off and waited at the counter while the guy at the service counter wrapped up watching a video on his phone. I can't be certain, because he didn't invite me to watch, but it sounded a lot like Sponge Bob Square Pants coming from over-driven phone speakers. Off to a good start.

At 3:45pm I hadn't heard anything. I called, wait on hold awhile, and was eventually transferred to someone that had the paperwork related to my appointment. The fella I spoke to explained that he gave it to the suspension mechanic in the morning, and that when that mechanic drove it he determined it wasn't the suspension, so they gave it to the differential mechanic who was currently working on it.

I asked why on earth they would think the noise coming from that car was suspension related. (In fact, when I made the appointment I said "driveline noise" and gave a couple of descriptions on how to exacerbate the noise and explained that it is easiest to hear on smooth pavement...) The answer was basically 'That's where we start.' Ok, diagnosis by flowchart; no logic or intuition necessary.

Next, he explained the pinion leak, and that 'basically all of the fluid was gone, so now the tech is opening the differential up to see how bad it is. Depending on what they find, they may have to order parts - if they're even available - yada yada yada...'

[As a side note: I had no idea the pinion was leaking until I heard the noise, read these forums, and went looking for clues. There is no oil spot on my driveway where I park every day; there is no spot in the parking spot I park in every day at work. There is some oil on the gear case and some that was flung onto the underside of the car, but apparently not enough to drip in the two locations the car spends most of it's life. Seems very odd.]

After waiting the story out I said "So, a couple of things: I want to make sure we're on the same page here. This is a CPO car with a 100k mile warranty. Is that documented in your system, and assuming it is, the final drive is covered, right? Also, can I safely assume I will not be getting my car back today?"

Him: You definitely won't be getting your car back today.​
Me: It would have been helpful for you to let me know that a bit earlier in the day.​

After several seconds of clicking/typing/etc, the service rep comes back and says "Yes, I see that it has an extended powertrain warranty. We'll have to get inside the differential and figure out what is covered by warranty and what isn't."

Rather than get into it at that point, I thanked him for the update and ended the call. (I shared images of the GM extended warranty verbiage and the definition of what a "powertrain" is according to the owners manual in this thread, previously. So hopefully the dealership has the same definitions.)

Those of you that have been through this - or are currently going through this - the differential carrier is serviced as a complete unit, right?
No dealership is attempting to rebuild these things in-house, are they?

Sorry for the long post. I'll let you know what happens tomorrow.
 
The factory service manual states this.

1. As a diagnostic step change fluid
2. If noise remains replace the unit
 
This sound has been present since new on my car. It sounds like typical ‘turndown’ exhaust drone when the engine lugs in 8th at highway speed. Does not sound like a diff issue.
I get almost like a vibration sound but it happens when I'm first taking off and when I'm back up, I even hear it when I left off the gas.
 
______________________________

Help support this site so it can continue supporting you!
I get almost like a vibration sound but it happens when I'm first taking off and when I'm back up, I even hear it when I left off the gas.

Does the noise go away when you put the vehicle into neutral (as it is rolling/moving)?
 
The factory service manual states this.

1. As a diagnostic step change fluid
2. If noise remains replace the unit
Good to know. Thank you 94cruiser.
Any chance you have an electronic copy of the service manual section that outlines this? A picture or screen capture.

The car was with the dealer a second full day, today. I have some updates that I'll share once this is all behind me.
 
Good to know. Thank you 94cruiser.
Any chance you have an electronic copy of the service manual section that outlines this? A picture or screen capture.

The car was with the dealer a second full day, today. I have some updates that I'll share once this is all behind me.
I do not
Look at the troubleshooting section
With the rear diff

Link to the manual is somewhere on the forum.

Sorry
Can’t help more
Don’t have access to a computer now to search
 
Ok, here's a run-down of my experience since Monday. The short story is that I got my car back this afternoon, and for the 1.5 miles I drove it, it does seems much better. The process of getting there was cumbersome and the car was kept at the dealership unnecessarily. I anticipate that this was to minimize the inconvenience of the staff, rather than the customer. @rjones seemed to have a much more streamlined and rational diagnostic experience. Hope there is some useful information below.

Tuesday, 7/23
I reached the service rep the second time I called in the afternoon and he said the technician "hasn't found the problem, yet" and that they "hoped to know more by this afternoon or tomorrow morning."

It was approximately 2:45pm when I reached the service rep, and based on the service procedure information @94cruiser provided, it seems the only reason they hadn't found the problem is because they hadn't really looked for it. Or they put the car on the back-burner since they know exactly what the problem and haven't returned it to a state that it can be driven it.

I explained that if they need to order parts and schedule a follow-up to make repairs, that's fine, but ultimately, I need my car back in the interim. Then I got an explanation along the lines of 'well, these Regals are a whole different animal. They're based on a European model...' I said that I was aware of that. I stopped short of saying that they also have a very well documented problem with the rear differential and suggesting that the only plausible solution at a dealership is to order a replacement differential carrier assembly, and remove and replace the defective unit once the replacement arrives.

He agreed to call me back by 5pm, and true to form, he did call back around 4:40. Unfortunately, I wasn't able to take the call. The message he left is paraphrased as follows: They determined that the carrier needed to be replaced {ed. - shocking, right?}; they ordered the replacement; it would be in Wednesday afternoon {ed. - this surprised me} and they would get it installed Thursday.

Wednesday, 7/24
I spoke with the service rep in the morning. He confirmed that the part was going to arrive Wednesday afternoon.
I asked him to call me in the afternoon to confirm that the part arrived. With the on-going CrowdStrike computer meltdown and associated airline problems, getting a rental car has been difficult this week, but I was able to get one mid-day Wednesday.

Thursday, 7/25
The service rep called me just after 11:30am to let me know the car was ready to be picked up. I asked if the technician found anything else while working on the car, and I was told that he did not.

I wasn't given copies of the invoices because this was covered under warranty, but I did have to sign the paperwork that had the funny-money numbers them.
- The differential (carrier) unit @ $1811.81, part number 86506324.
- Gear oil (qty 2) @ $40.48, part number 88862624.
- Clutch fluid (qty 1) @ $38.42, part number 88901975.

The prices shown on the copies I signed (but didn't get copies of) were all list price (shown above).
The labor hours that I saw were not significant, which again, suggests that the car mostly sat around for the 3.5 days it was at the dealership. Maybe I missed more billable hours somewhere else in the paperwork. I was also pleased to see that they only put 6 miles on the car during the "diagnostic process" - another clue that the car mostly sat un-touched.

I believe the invoice total was a bit over $3400. Does this align with what others have been charged?
I didn't see what made up the difference between $1900 in parts at list price, versus the invoice total. I suspect the rate that the dealers get to bill-back at is very heavily discounted from list/retail prices on parts and labor.

I drove the car about 1.5 miles back to work, and everything about the driveline operation is better. Hopefully it stays that way.
Approximately 76,900 miles today, so 23,100 miles of powertrain warranty to determine how much long I keep the car.

I'm probably another month from an oil change, so I'll get under the car this weekend and see what it looks like around the differential. I'm anticipating a remanufactured carrier housing, and likely some hoses/lines/wires/cables that haven't been properly restrained. I hope I'm wrong.
 
______________________________

Help support this site so it can continue supporting you!
I paid about $4000 funny money for mine.
 
Does the noise go away when you put the vehicle into neutral (as it is rolling/moving)?
It seems to go away when I out it in neutral yes. The sound i get is almost like when a brake caliper doesn't open completely and you get that almost vibrating grinding noise.
 
For the past 4 weeks i have been getting a noticeable humming sound when driving from 60-75MPH. Only when you coast then feather the gas peddle to stay around that 60-75 mark.

I finally took it to a Chevy dealer near my new job. (no buick dealers around where i work)

To my surprise the mechanic heard the noise and confirmed the sound was coming from the rear diff. Speaking with the service writer they or the GM dealer tech-line didn't know how to fix it. Went to pick up the car and they tell me they are ordering a complete new rear diff assembly.

Tourx
White needles (build date 6/18)
23,399 miles.
I live in New Hampshire. heavy snow driving.
Interesting. My TourX red-needle 58,000 miles (5/18) build date with a trifecta tune last 15k miles started quietish rear diff humming drone at all speed this past spring. Around april. Diff gear oil was 3/4 inch low, topped it off and added 3 lbs pressure to both back tires. No noise all summer. No leaks. Crossing fingers.
 
Interesting. My TourX red-needle 58,000 miles (5/18) build date with a trifecta tune last 15k miles started quietish rear diff humming drone at all speed this past spring. Around april. Diff gear oil was 3/4 inch low, topped it off and added 3 lbs pressure to both back tires. No noise all summer. No leaks. Crossing fingers.
Interesting you have a red needle built in May 2018.
Mine is a white needle built in April 2018 which is the month the "switch" from red to white needles, old infotainment to new, etc. was made.
Others out there with red needles with build dates after April 2018?
 
______________________________

Help support this site so it can continue supporting you!
Interesting you have a red needle built in May 2018.
Mine is a white needle built in April 2018 which is the month the "switch" from red to white needles, old infotainment to new, etc. was made.
Others out there with red needles with build dates after April 2018?
Sorry. -my bad. Mines an April 2018 build date.
 

Attachments

  • IMG_3120.webp
    IMG_3120.webp
    192.9 KB · Views: 10
Ok, here's a run-down of my experience since Monday. The short story is that I got my car back this afternoon, and for the 1.5 miles I drove it, it does seems much better. The process of getting there was cumbersome and the car was kept at the dealership unnecessarily. I anticipate that this was to minimize the inconvenience of the staff, rather than the customer. @rjones seemed to have a much more streamlined and rational diagnostic experience. Hope there is some useful information below.

Tuesday, 7/23
I reached the service rep the second time I called in the afternoon and he said the technician "hasn't found the problem, yet" and that they "hoped to know more by this afternoon or tomorrow morning."

It was approximately 2:45pm when I reached the service rep, and based on the service procedure information @94cruiser provided, it seems the only reason they hadn't found the problem is because they hadn't really looked for it. Or they put the car on the back-burner since they know exactly what the problem and haven't returned it to a state that it can be driven it.

I explained that if they need to order parts and schedule a follow-up to make repairs, that's fine, but ultimately, I need my car back in the interim. Then I got an explanation along the lines of 'well, these Regals are a whole different animal. They're based on a European model...' I said that I was aware of that. I stopped short of saying that they also have a very well documented problem with the rear differential and suggesting that the only plausible solution at a dealership is to order a replacement differential carrier assembly, and remove and replace the defective unit once the replacement arrives.

He agreed to call me back by 5pm, and true to form, he did call back around 4:40. Unfortunately, I wasn't able to take the call. The message he left is paraphrased as follows: They determined that the carrier needed to be replaced {ed. - shocking, right?}; they ordered the replacement; it would be in Wednesday afternoon {ed. - this surprised me} and they would get it installed Thursday.

Wednesday, 7/24
I spoke with the service rep in the morning. He confirmed that the part was going to arrive Wednesday afternoon.
I asked him to call me in the afternoon to confirm that the part arrived. With the on-going CrowdStrike computer meltdown and associated airline problems, getting a rental car has been difficult this week, but I was able to get one mid-day Wednesday.

Thursday, 7/25
The service rep called me just after 11:30am to let me know the car was ready to be picked up. I asked if the technician found anything else while working on the car, and I was told that he did not.

I wasn't given copies of the invoices because this was covered under warranty, but I did have to sign the paperwork that had the funny-money numbers them.
- The differential (carrier) unit @ $1811.81, part number 86506324.
- Gear oil (qty 2) @ $40.48, part number 88862624.
- Clutch fluid (qty 1) @ $38.42, part number 88901975.

The prices shown on the copies I signed (but didn't get copies of) were all list price (shown above).
The labor hours that I saw were not significant, which again, suggests that the car mostly sat around for the 3.5 days it was at the dealership. Maybe I missed more billable hours somewhere else in the paperwork. I was also pleased to see that they only put 6 miles on the car during the "diagnostic process" - another clue that the car mostly sat un-touched.

I believe the invoice total was a bit over $3400. Does this align with what others have been charged?
I didn't see what made up the difference between $1900 in parts at list price, versus the invoice total. I suspect the rate that the dealers get to bill-back at is very heavily discounted from list/retail prices on parts and labor.

I drove the car about 1.5 miles back to work, and everything about the driveline operation is better. Hopefully it stays that way.
Approximately 76,900 miles today, so 23,100 miles of powertrain warranty to determine how much long I keep the car.

I'm probably another month from an oil change, so I'll get under the car this weekend and see what it looks like around the differential. I'm anticipating a remanufactured carrier housing, and likely some hoses/lines/wires/cables that haven't been properly restrained. I hope I'm wrong.

I hope they did a good job on the repair, I'm averaging about a 50% success rate of a job done right when I take my vehicle somewhere else (dealer or indy) to get repairs done.

Thank you very much for posting those part numbers. I'm very tempted to order one of these prophylactically, there is a local dealer near me that does a side business as a huge online GM parts retailer that sells them for $1,300. Strangely though, when I type my VIN number in, it says the part doesn't fit. If I manually enter my year/model (2018 Tour-X), it says it fits.

Is yours a 2018? Red needle / white needle? Any other variables I need to consider, or are all the 2018-20 differential assemblies identical? If I look up the part number online, it gives me part no. 84535725.

Is yours a 2018? Red needle or white needle? Curious if there's any variables I need to consider, or are all 2018-20 rear diff assemblies identical?
 
Took my 2018 with 90,000 miles to the dealer today for a “clunking” sound coming from the rear. Haven’t noticed the moaning sound others described, but then my hearing is past its prime. They used the term “moaning” when they called with the diagnosis, they say a remove and replace is in order; out of warranty, $3500. Others mention a seal replacement, gearbox oil change, etc. Internet search says the rear carrier is discontinued, where are they coming from? The dealer says it’s available. Have a call out to a local garage for another estimate.
 
Took my 2018 with 90,000 miles to the dealer today for a “clunking” sound coming from the rear. Haven’t noticed the moaning sound others described, but then my hearing is past its prime. They used the term “moaning” when they called with the diagnosis, they say a remove and replace is in order; out of warranty, $3500. Others mention a seal replacement, gearbox oil change, etc. Internet search says the rear carrier is discontinued, where are they coming from? The dealer says it’s available. Have a call out to a local garage for another estimate.
The part number has changed a couple of times. The same part also fits AWD XT4. 1726692222318.webp
 
______________________________

Help support this site so it can continue supporting you!
Thanks for the information! Bailed out on the dealer, a shop I’ve used in the past quoted much lower. Went to the dealer in the event is was weirdly specialized and/or parts were a better deal. The price for the differential carrier is the same at both places, dealer is proud of their labor. As an aside, I know stuff’s gotten expensive, but the dealer quoted about $1000 for front and rear brakes. That was for pads and resurfacing the rotors, not replacement.
 
Ok, here's a run-down of my experience since Monday. The short story is that I got my car back this afternoon, and for the 1.5 miles I drove it, it does seems much better. The process of getting there was cumbersome and the car was kept at the dealership unnecessarily. I anticipate that this was to minimize the inconvenience of the staff, rather than the customer. @rjones seemed to have a much more streamlined and rational diagnostic experience. Hope there is some useful information below.

Tuesday, 7/23
I reached the service rep the second time I called in the afternoon and he said the technician "hasn't found the problem, yet" and that they "hoped to know more by this afternoon or tomorrow morning."

It was approximately 2:45pm when I reached the service rep, and based on the service procedure information @94cruiser provided, it seems the only reason they hadn't found the problem is because they hadn't really looked for it. Or they put the car on the back-burner since they know exactly what the problem and haven't returned it to a state that it can be driven it.

I explained that if they need to order parts and schedule a follow-up to make repairs, that's fine, but ultimately, I need my car back in the interim. Then I got an explanation along the lines of 'well, these Regals are a whole different animal. They're based on a European model...' I said that I was aware of that. I stopped short of saying that they also have a very well documented problem with the rear differential and suggesting that the only plausible solution at a dealership is to order a replacement differential carrier assembly, and remove and replace the defective unit once the replacement arrives.

He agreed to call me back by 5pm, and true to form, he did call back around 4:40. Unfortunately, I wasn't able to take the call. The message he left is paraphrased as follows: They determined that the carrier needed to be replaced {ed. - shocking, right?}; they ordered the replacement; it would be in Wednesday afternoon {ed. - this surprised me} and they would get it installed Thursday.

Wednesday, 7/24
I spoke with the service rep in the morning. He confirmed that the part was going to arrive Wednesday afternoon.
I asked him to call me in the afternoon to confirm that the part arrived. With the on-going CrowdStrike computer meltdown and associated airline problems, getting a rental car has been difficult this week, but I was able to get one mid-day Wednesday.

Thursday, 7/25
The service rep called me just after 11:30am to let me know the car was ready to be picked up. I asked if the technician found anything else while working on the car, and I was told that he did not.

I wasn't given copies of the invoices because this was covered under warranty, but I did have to sign the paperwork that had the funny-money numbers them.
- The differential (carrier) unit @ $1811.81, part number 86506324.
- Gear oil (qty 2) @ $40.48, part number 88862624.
- Clutch fluid (qty 1) @ $38.42, part number 88901975.

The prices shown on the copies I signed (but didn't get copies of) were all list price (shown above).
The labor hours that I saw were not significant, which again, suggests that the car mostly sat around for the 3.5 days it was at the dealership. Maybe I missed more billable hours somewhere else in the paperwork. I was also pleased to see that they only put 6 miles on the car during the "diagnostic process" - another clue that the car mostly sat un-touched.

I believe the invoice total was a bit over $3400. Does this align with what others have been charged?
I didn't see what made up the difference between $1900 in parts at list price, versus the invoice total. I suspect the rate that the dealers get to bill-back at is very heavily discounted from list/retail prices on parts and labor.

I drove the car about 1.5 miles back to work, and everything about the driveline operation is better. Hopefully it stays that way.
Approximately 76,900 miles today, so 23,100 miles of powertrain warranty to determine how much long I keep the car.

I'm probably another month from an oil change, so I'll get under the car this weekend and see what it looks like around the differential. I'm anticipating a remanufactured carrier housing, and likely some hoses/lines/wires/cables that haven't been properly restrained. I hope I'm wrong.
Curious about your 100,000 mile warranty. Did you purchase an extension? My 2018 TourX with 70K miles is starting the same drone/humming noise, and bumming out reading this thread since I am out of warranty.
 
Thanks for the information! Bailed out on the dealer, a shop I’ve used in the past quoted much lower. Went to the dealer in the event is was weirdly specialized and/or parts were a better deal. The price for the differential carrier is the same at both places, dealer is proud of their labor. As an aside, I know stuff’s gotten expensive, but the dealer quoted about $1000 for front and rear brakes. That was for pads and resurfacing the rotors, not replacement.
They call them stealerships for a reason. I have a feeling this thread is going to get very interesting in the coming months and years.

Instead of "I took it to the dealership and paid $0" we'll be seeing more of folks finding ways to get it done cheaper, or do it themselves. I'm especially interested in the latter.
 
Unfortunately I have joined the rear differential replacement club. My 2018 TourX Essence has 70,200 miles, just out of warranty at the end of June. I am sick about it. I had a Hyundai wagon before this one, and didn't have anything but maintenance on that car for 10 yrs. I thought I'd step up to more luxury, but within 6 months of owning the TourX I had a steering rod replacement, the OE tires were junk (I change out for snow tires every season), and now this. We just replaced a transmission on our F-150 truck with 90K miles on it 2 months ago. If I ever buy a new car again I am going with an OEM with the best warranty, a clear indicator of prioritization of quality.
 
Back
Top